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EN 12101-3 · ISO 9001:2015 · CE · AMCA · С 1974

Промышленные
Вентиляторы — База Знаний

Осевые · Центробежные · Струйные · Диагональные · Тоннельные — всё о типах, принципах, проектировании и стандартах для профессиональных спецификаций.

Технология Shangfeng — С 1974

50-летний опыт в производстве промышленных вентиляторов. Более 100 линий метро по всему миру.

1974
Year Founded
50 Лет Превосходства
450K+
м² Промышленный
Комплекс
900+
Сотрудников
Инженерия и Производство
100+
Линий Метро
Сети Метро
109M
Уставной Капитал
Млн Юаней
Ключевые Клиенты: Beijing Metro · Shanghai Metro · Guangzhou Metro · Shenzhen Metro · Hong Kong MTR · Singapore MRT · Pakistan Metro — serving 100+ metro lines worldwide
Атомная Сертификация: CNNC · CGN · Программа Хуалун — поставщик атомной отрасли Китая

1. Типы Промышленных Вентиляторов — Обзор

Разные типы вентиляторов служат разным целям. Понимание их характеристик — первый шаг к правильной спецификации.

🔬 Осевой Вентилятор в Разрезе
Axial Fan
Рис. 1: Осевой вентилятор в разрезе: входной коллектор, крыльчатка, направляющие, двигатель, диффузор.
🌀

Осевой

Высокий расход, низкое давление. Воздух движется параллельно оси. Общая вентиляция, градирни, тоннели.
⚙️

Центробежный

Высокое давление, умеренный расход. Вход осевой, выход радиальный. Пылеулавливание, пневмотранспорт.
💨

Струйный

Высокоскоростная импульсная вентиляция. Подземные паркинги, тоннели.
🔄

Диагональный

Сочетание осевых и центробежных характеристик. Среднее давление, компактность. Дымоудаление.
🚇

Тоннельный

Большие осевые вентиляторы для высоких расходов. Тоннели авто/ж/д/метро. Огнестойкие.
🔥

Дымоудаления

Высокотемпературные вентиляторы. Работа при пожаре. EN 12101-3.
Осевой

Осевые Вентиляторы — Основа Вентиляции

Осевые вентиляторы перемещают воздух вдоль оси вращения. Самый распространенный тип с высокими расходами при низком давлении.

Принцип Действия: Air enters and exits the fan parallel to the rotating shaft. The impeller blades impart both kinetic energy (velocity) and static pressure rise to the air stream. Guide vanes after the impeller recover some of the kinetic energy as additional static pressure, improving efficiency.

Ключевые Характеристики:

  • Flow range: 0.5–500+ m³/s — the widest airflow range of any fan type
  • Pressure range: 50–2,500 Pa — suitable for low to medium resistance systems
  • Efficiency: 60–85% depending on blade design (aerofoil blades achieve highest efficiency)
  • Blade types: Fixed pitch (simplest, most reliable) / Adjustable pitch (flexible, field-tunable) / Variable pitch in motion (complex, maximum control)
🔥 Fire-Rated Осевойs: Specially designed with high-temperature motors, bearings, and wiring to operate during fire emergencies. Available in F200 (200°C/2h), F300 (300°C/2h), and F400 (400°C/2h) classifications per EN 12101-3. These are critical for smoke extraction in car parks, tunnels, and atria.

Типичные Применения: General factory ventilation | Cooling towers and heat exchangers | Тоннельный and metro ventilation | Paint spray booths | Car park smoke extraction | Data center cooling | Agricultural ventilation

Центробежный

Центробежные Вентиляторы — Высокое Давление

Центробежные вентиляторы меняют направление потока с осевого на радиальное, создавая высокое давление. They are the preferred choice when air must overcome substantial system resistance.

Принцип Действия: Air enters the impeller eye axially, is captured by rotating blades, and is thrown outward by centrifugal force. The scroll-shaped housing collects the high-velocity air and converts kinetic energy to static pressure through the expanding volute.

Типы Крыльчатки и Применение:

  • Forward-Curved (FC): Many small blades curved forward. Compact, low noise, low tip speed. Best for: HVAC air handling units, fan coil units, residential ventilation. Pressure: 100–1,000 Pa.
  • Backward-Curved (BC): Fewer blades curved away from rotation. High efficiency (80–88%), non-overloading power curve. Best for: Industrial process exhaust, dust collection, clean air applications. Pressure: 500–5,000 Pa.
  • Radial (Straight-Blade): Simple flat radial blades. Handles dust, fibers, and particulate-laden air without clogging. Best for: Material conveying, grinding dust, wood chips. Pressure: 1,000–10,000 Pa.
  • Airfoil: Hollow aerodynamic blades like aircraft wings. Highest efficiency (up to 92%). Best for: Large HVAC systems, clean air processes, energy-critical applications.
⚙️ Выбор Rule: Choose centrifugal over axial when system static pressure exceeds 2,500 Pa, when the air stream contains particulates, or when space constraints don't allow in-line axial installation.

Типичные Применения: Dust collection and baghouse systems | Boiler forced/induced draft | Paint booth exhaust | Chemical fume extraction | Cement plant processes | Mine ventilation shafts | Тоннельный ventilation (high-pressure sections)

Струйный

Струйные Вентиляторы — Импульсная Вентиляция

Струйные вентиляторы создают направленное движение воздуха через эжекцию, заменяя воздуховоды.

Принцип Действия: A jet fan discharges a high-velocity air stream (15–35 m/s) through an optimized nozzle. This jet transfers momentum to surrounding air through entrainment — each fan can move 10–15× its own airflow volume. Fans create a "curtain" of moving air that pushes from fresh air intakes toward exhaust extraction points.

T = Q × ρ × v
Thrust (N) = Расход (m³/s) × Air Density (1.2 kg/m³) × Outlet Velocity (m/s)

Преимущества перед Канальными Системами:

  • Space: No ductwork — saves 300–500 mm of ceiling height, increasing sellable parking area
  • Energy: Sensor-controlled operation — fans run only when CO/NOx levels demand it (typically 20–40% duty cycle)
  • Safety: Superior smoke control — creates directional smoke-free paths for evacuation and firefighter access
  • Flexibility: Easy to add or relocate fans if usage patterns change

Типичные Применения: Underground and multi-story car parks | Loading bays and service yards | Bus and coach stations | Enclosed transport interchanges | Warehouse cross-ventilation

Диагональный

Диагональные Вентиляторы — Лучшее из Двух

Диагональные вентиляторы сочетают характеристики осевых и центробежных. Air moves both axially and radially through the impeller, providing medium pressure rise in a compact in-line configuration.

Принцип Действия: Диагональный flow impellers feature conical hub shapes and specially curved blades that accelerate air both axially and radially. This hybrid flow pattern generates higher pressure than pure axial fans while maintaining a straight-through airflow path — eliminating the need for scroll housings.

Ключевые Характеристики:

  • Flow: 1–50 m³/s — covers the mid-range between small axials and large centrifugals
  • Pressure: 200–1,500 Pa — handles moderate system resistance in ducted applications
  • Efficiency: 70–82% — better than axial at pressure, not as high as BC centrifugal
  • Noise: Typically 5–8 dB(A) quieter than equivalent axial fans due to guided airflow
  • Form factor: In-line cylindrical design — ideal for direct duct integration
🔥 Smoke Extraction: Диагональный flow fans are increasingly specified for smoke control systems because they combine compact in-line installation with the pressure capability needed for smoke shafts. F300 and F400 rated models are available for fire safety compliance.

Типичные Применения: Smoke extraction shafts in high-rise buildings | Staircase pressurization systems | Kitchen exhaust (high-temperature) | Car park ducted ventilation | Тоннельный service galleries | Industrial process exhaust

Тоннельный

Тоннельные Вентиляторы — Критическая Инфраструктура

Тоннельный fans are large-scale axial fans engineered for the extreme demands of road, rail, and metro tunnel ventilation — moving massive air volumes reliably under both normal and emergency conditions.

Принцип Действия: Large-diameter axial impellers (900–2,800+ mm) with aerodynamically optimized blades drive air through tunnels at controlled velocities. Fans can be configured for longitudinal ventilation (air moves along tunnel axis), transverse ventilation (air supplied/extracted through separate ducts), or semi-transverse systems combining both approaches.

Ключевые Требования:

  • Reversible operation: Тоннельный fans must be able to reverse airflow direction within 60–90 seconds — critical for fire scenarios where evacuation direction may change
  • Temperature rating: Typically F250 (250°C/2h) or F400 depending on fire load. Motor and blade materials selected for thermal stability
  • Structural integrity: Blades designed with safety factors for high tip speeds (up to 100 m/s). Fatigue analysis for 20+ year service life under cyclic loading
  • Noise attenuation: Integrated silencers achieving 15–25 dB(A) reduction for environmental compliance
  • Redundancy: N+1 or N+2 configuration standard — no single fan failure compromises safety
🚇 Ventilation Strategies: Road tunnels use jet fans for longitudinal ventilation (up to ~3 km), axial tunnel fans for longer bores. Metro tunnels require separate ventilation shafts with axial fans for normal ventilation (temperature/air quality control) and emergency smoke extraction. Rail tunnels balance piston effect from train movement with mechanical ventilation.

Типичные Применения: Road/highway tunnels (longitudinal & transverse) | Metro/subway tunnels | Railway tunnels | Underground stations | Utility and cable tunnels | Underground military installations

2. Руководство по Проектированию

Универсальные принципы проектирования для всех типов вентиляторов.

🔬 Поток в Центробежном Вентиляторе
Centrifugal Fan
Рис. 2: Путь потока в центробежном вентиляторе — воздух входит осево, ускоряется центробежной силой и выходит через улитку.
Проект

Ключевые Параметры

ПараметрСимволЕдиницаОписаниеЗначение
РасходQm³/s / m³/hVolume of air moved per unit timePrimary sizing parameter — determines ventilation capacity
Стат. ДавлениеPsPaPressure available to overcome system resistanceMust exceed total duct/component losses for effective ventilation
Полное ДавлениеPtPaPs + dynamic pressure (velocity pressure)Represents total energy added by fan to air stream
МощностьPkWElectrical power consumed by fan motorOperating cost driver — impacts project lifecycle economics
КПД Стат.ηs%(Q × Ps) / (P × 1000) × 100Higher efficiency = lower energy cost. EC 327/2011 mandates minimums
Уровень ЗвукаLwdB(A)Total acoustic energy radiated by fanDetermines noise impact — critical near occupied spaces
Удельная МощностьSFPkW/(m³/s)Мощность per unit airflowСтандартized efficiency metric — lower is better
Окр. Скоростьum/sPeripheral speed of impeller blade tipsLimits noise, stress, and material selection
Проект

Законы Вентиляторов

Законы вентиляторов позволяют прогнозировать изменение характеристик. These are fundamental to all fan engineering.

Q₂/Q₁ = (N₂/N₁)
Расход ∝ Speed
P₂/P₁ = (N₂/N₁)²
Pressure ∝ Speed²
W₂/W₁ = (N₂/N₁)³
Мощность ∝ Speed³

Где N = скорость (об/мин), Q = расход, P = давление, W = мощность. These laws apply for the same fan at different speeds with constant air density and system resistance.

💡 Practical Use: Doubling fan speed doubles airflow but increases power consumption 8×. This is why variable speed control (VFD) can dramatically reduce energy costs — reducing speed by just 20% cuts power consumption by ~50%.
Проект

Кривая Системы

Every ventilation system has a system resistance curve — a parabolic relationship showing how much pressure is needed to move different airflow rates through the ductwork, filters, dampers, and other components.

ΔP = K × Q²
System Resistance: Pressure drop ∝ Расход²

The operating point is where the fan performance curve intersects the system resistance curve. This determines the actual airflow and pressure the system will deliver in operation.

  • If the system curve is steeper than expected (clogged filters, closed dampers) → airflow decreases, pressure rises
  • If the system curve is flatter than expected (duct leakage) → airflow increases, motor may overload
  • Select a fan whose best efficiency point (BEP) is near the operating point for optimal performance
⚠️ Common Mistake: Selecting a fan based on airflow alone without calculating system pressure drop. This results in fans that either fail to deliver required airflow (undersized) or operate inefficiently far from BEP (oversized).

3. Стандарты и Сертификация

Ключевые стандарты, регулирующие производительность и безопасность вентиляторов.

🚇 Система Вентиляции Тоннеля
Tunnel Fan
Tunnel Fan
Jet Fan
Jet Fan
Рис. 3: Продольная вентиляция тоннеля — свежий воздух входит, струйные вентиляторы толкают поток к вытяжке.
Стандарты

Международные Стандарты

СтандартОбластьТребованияЗначение
EN 12101-3Мощностьed smoke & heat exhaust ventilatorsF200/F300/F400 fire resistance classification; motor and electrical integrity at rated temperature for 2 hoursMandatory for smoke control fans in EU/EEA markets
ISO 5801Fan performance testingСтандартized test methods for airflow, pressure, power, and efficiency measurement; installation categories A-DBasis for all fan performance data sheets worldwide
ISO 13347Fan acoustic testingIn-duct and reverberant field sound measurement methodsRequired for noise-sensitive applications
ISO 14694Fan vibration & balanceBalance quality grades (G1.0–G16); vibration limits by application category (BV-1 to BV-5)Determines fan reliability and service life
AMCA 210Laboratory methods of testing fansUS equivalent of ISO 5801; air performance rating verificationRequired for AMCA Certified Ratings Program (CRP) seal
EU 327/2011Ecodesign for fans (ErP)Minimum fan efficiency grades (FEG); maximum specific fan power (SFP); mandatory for all fans 0.125–500 kW sold in EULegal requirement in EU — affects product eligibility
ATEX 2014/34/EUEquipment for explosive atmospheresSpark-proof construction, anti-static materials, temperature class limitsMandatory for fans in hazardous zones (chemical, mining, paint)
Стандарты

Пожарная Сертификация EN 12101-3

This is the most critical certification for life safety fans. The fan is placed in a furnace following the ISO 834 time-temperature curve. It must run continuously for 2 hours while exposed to rated temperatures.

ClassTemperatureDurationTypical Применение
F200200°C2 hoursLow-risk small car parks, stairwell pressurization
F300300°C2 hoursСтандарт car parks, atria smoke extract
F400400°C2 hoursLarge/complex car parks, tunnels, high-occupancy buildings
F600600°C2 hoursТоннельный emergency ventilation (rarely specified, extreme conditions)
📋 Declaration of Performance (DoP): Under EU CPR 305/2011, every fire-rated fan must have a DoP listing its certified performance values. Without a valid DoP, the fan CANNOT be legally sold or installed in EU/EEA countries. Always verify this document before purchase.

4. Как Выбрать Правильный Вентилятор

Пошаговая методология подбора типа вентилятора под требования.

Выбор

Дерево Решений

  1. Define the application: What is being ventilated? General air movement? Smoke extraction? Dust collection? Process cooling? This determines the fan family.
  2. Calculate airflow requirement: Based on air change rate (ACH), heat load, or contaminant dilution. Q (m³/s) = Room Volume × ACH / 3600.
  3. Calculate system pressure drop: Sum of losses through all ductwork, filters, dampers, grilles, and other components. Use Darcy-Weisbach or friction chart methods.
  4. Determine if fire rating is needed: Is this a life safety system? If yes, EN 12101-3 compliance is mandatory — determine required F-class based on fire risk assessment.
  5. Select fan type based on pressure:
    • Pressure < 1,500 Pa, clean air, in-line installation → Осевой
    • Pressure 1,500–5,000 Pa, may have particulates → Центробежный (BC or radial)
    • Pressure 200–1,500 Pa, ducted, in-line, fire-rated → Диагональный Flow
    • Open space, impulse ventilation, car park → Струйный
    • Large diameter, high volume, tunnel → Тоннельный Осевой
  6. Check efficiency: Verify the fan meets applicable ErP efficiency requirements (EU 327/2011). Select fan near BEP.
  7. Assess noise: Calculate sound pressure at receiver location. Add silencers if needed.
  8. Consider environment: Corrosive? ATEX zone? High temperature? Outdoor installation? Select appropriate materials and protection.
✅ Pro Tip: Always request the full fan curve — not just a single operating point. This allows you to verify that the fan will operate stably across the expected range of system conditions, not just at the design point.
Выбор

Матрица Выбора

ПрименениеРекомендуемый ТипПричина
General factory ventilationОсевойHigh airflow, low cost
Car park smoke controlСтруйный / ОсевойImpulse + fire-rated
Dust collectionЦентробежный (Radial)Handles particulates
Paint spray boothЦентробежный (BC)ATEX compliance
Kitchen exhaustДиагональный FlowCompact, high temp
Staircase pressurizationОсевойF200/F300 rated
Тоннельный ventilationТоннельный ОсевойReversible, F250+
Cooling towerОсевойHigh efficiency, large diameter
Data center coolingEC ОсевойVariable speed, energy efficient
Chemical fume exhaustЦентробежный (Radial)Corrosion-resistant
Metro tunnel ventilationТоннельный ОсевойMassive airflow, reversible
Atrium smoke extractОсевой / Диагональный FlowF300/F400 certified
Выбор

Выбор Материалов

СредаМатериалПокрытие
Indoor clean airGalvanized Steel (DX51D)Стандарт paint
Outdoor (mild climate)Galvanized + paintEpoxy primer + PU topcoat
Marine / coastalSS304 / SS316None required
Chemical / acidicSS316 / FRPAcid-resistant coating
High temperature (smoke)Carbon steel + heat-resistant paintSilicone-based, 600°C rated
Food / pharmaceuticalSS304 polishedFood-grade, easy-clean
ATEX zoneAluminum or SS + brass inletAnti-static coating
Тоннельный (fire-rated)Carbon steel + ceramic bearingsIntumescent coating

5. Монтаж, Пусконаладка и Обслуживание

Лучшие практики для обеспечения производительности и долговечности.

🔧 Схема Монтажа
Fan Installation
M16 Mounting Bolts
VIB Vibration Isolators
SIL Silencer (inlet & outlet)
600 Min Clearance: 600mm 600mm
DUCT Flexible Duct Connectors
Монтаж

Проверка перед Монтажом

  • ☐ Verify fan model, rotation, and voltage against project specifications
  • ☐ Inspect for shipping damage — rotate impeller by hand to check for binding
  • ☐ Check foundation/structure can support fan weight (static + dynamic loads)
  • ☐ Ensure minimum clearance for maintenance access (600 mm around fan)
  • ☐ For ducted fans: verify duct diameter matches fan inlet/outlet within ±2%
  • ☐ For jet fans: confirm mounting position in upper 20% of ceiling height
  • ☐ Check that all flexible connections are properly aligned (no twisting or stretching)
Пусконаладка

Пусконаладка

  • ☐ Start fan briefly to check rotation direction (arrow on casing)
  • ☐ Measure running current on each phase — should be within ±5% of nameplate
  • ☐ Measure vibration: < 4.5 mm/s RMS for rigid-mounted, < 7.1 mm/s for flex-mounted (ISO 14694)
  • ☐ Measure airflow at specified measurement plane (ISO 5801 procedure)
  • ☐ Verify pressure rise across fan matches design specification
  • ☐ Run for minimum 30 minutes at full speed, re-check all parameters
  • ☐ Document all readings with date, time, and technician signature
Обслуживание

График Обслуживания

ПериодЗадача
MonthlyVisual inspection; check for unusual noise/vibration; clean guards
QuarterlyCheck and tighten all mounting bolts; inspect flexible connections; verify V-belt tension (centrifugal)
Semi-AnnuallyClean impeller blades (debris unbalances fan); lubricate bearings per manufacturer spec; verify electrical connections
AnnuallyFull vibration analysis; motor insulation test (megger); impeller crack inspection; verify performance against baseline; replace worn parts
Every 5 YearsBearing replacement (preventive); full impeller NDT inspection; motor overhaul or replacement; control system upgrade assessment
Диагностика

Проблемы и Решения

СимптомПричинаРешение
Excessive vibrationImbalance / loose mountingClean impeller; re-balance; tighten mounts
Low airflowWrong rotation / cloggedCheck wiring phase; clean filters/ducts
Motor overloadSystem resistance too lowAdd damper; check for duct leakage
Excessive noiseBearing wear / resonanceReplace bearings; add vibration isolators
Motor overheatingHigh ambient / over-voltageImprove ventilation; check supply voltage
Oil leakage (bearing)Over-greased / seal failureReduce grease quantity; replace seal

6. Project Reference / Job Reference

Selected metro, tunnel, and infrastructure projects supplied by Shangfeng (Partial List).

Overseas

Metro & Tunnel Project List — Overseas (Partial)

SNProject Name & SiteLocationApplication System
1TST Line East Rail HCC300Hong KongMetro (TVF)
2Marina Line Phase ISingaporeMetro (TVF)
3Mandatrock TunnelSingaporeTunnel
4Harbour Drive Cable TunnelSingaporeTunnel
5Kallang Express WaySingaporeTunnel
6Marina Line Phase 3SingaporeMetro (TVF)
7Pusan MetroKoreaMetro (TVF, UPE/OTE)
8Senoko Cable TunnelSingaporeTunnel
9Circle Line Stage 1 Addition FansSingaporeMetro
10Fort Canning TunnelSingaporeTunnel
11Eagle's Nest Height TunnelHong KongTunnel
12Kowloon Southern LinkHong KongTunnel
13Circle Line Stage 4 & 5SingaporeMetro
14Bangkok Airport Rail LinkThailandMetro
15Taiwan Beiyi Highway Tunnel VentilationTaiwanTunnel
China

Metro & Tunnel Project List — China (Partial)

SNProject Name & SiteLocationApplication System
1Zhejiang Anji Tianhuangping Hydro Power Cable TunnelChinaTunnel
2Yellow River Xiaolangdi Hydro Power Cable TunnelChinaTunnel
3Shanghai Metro Line 1 ExtensionChinaMetro / Tunnel
4Shang San Xian Highway Tunnel (Zhejiang)ChinaTunnel
5Zhejiang Yanjuling Tunnel VentilationChinaMetro / Tunnel
6Zhejiang Huangniling Tunnel VentilationChinaMetro / Tunnel
7Shenzhen Metro Tunnel VentilationChinaMetro / Tunnel
8Shenzhen Metro UPE / OTEChinaTunnel
9Guangzhou Metro Tunnel VentilationChinaTunnel
10Shanghai Dapulu Road TunnelChinaTunnel / Metro
11Nanjing Metro South-North Line 1ChinaMetro / Tunnel
12Shanghai Metro Mingzhu Line 2ChinaTunnel / Metro
13Nanjing Xuanwuhu TunnelChinaTunnel
14Fujian Zhangzhao HighwayChinaTunnel
15Fujian Luochang HighwayChinaTunnel
16Zhejiang Sanduling TunnelChinaTunnel
17Long-Li Expressway Xikou Road TunnelChinaTunnel
18Shanghai Metro Phase 1ChinaMetro
19Tianjin Metro Line 1ChinaMetro
20Zhejiang Zhoushan Eastern Harbour Cross TunnelChinaTunnel
21Qinshan Nuclear Power Plant Phase 2ChinaNuclear
22Yuan-Tai-Weng Expressway Yandunshan Road TunnelChinaTunnel
23Jin-Li-Weng Expressway Bianfushan Road TunnelChinaTunnel
24Jin-Li-Weng Expressway Nioutengling Road TunnelChinaTunnel
25Beijing-Zhuhai Expressway Guangdong South Line TunnelChinaTunnel
Total: 15 overseas projects across 6 countries + 25 China projects = 40+ metro/tunnel references. Full project portfolio available upon request.

7. Ресурсы для Дистрибьюторов

📊 Тех. Документация

Полные спецификации, кривые, чертежи, схемы.

Запросить →

🔬 CFD Анализ

Бесплатный CFD анализ. Воздушные потоки, дым, оптимизация.

Отправить →

📝 Шаблоны Предложений

Готовые технические предложения и тендерная документация.

Получить →

🎓 Обучение

Онлайн и очное обучение, семинары, презентации.

Записаться →

🏗️ Проекты

Реализованные проекты в Азии, на Ближнем Востоке, в Европе.

Смотреть →

📧 Техподдержка

Прямой доступ к инженерам для консультаций.

Связаться →

8. Эксплуатация и Обслуживание (ОММ)

Полное руководство по эксплуатации, смазке, диагностике и безопасности.

🔥 Кривая Пожара ISO 834 F400
0°C 200°C 400°C 600°C 800°C 1000°C 30 min 60 min 90 min 120 min F400 = 400°C / 2hr F300 = 300°C / 2hr @ 120 min ВРЕМЯ ТЕМПЕРАТУРА
Рис. 5: Стандартная кривая пожара ISO 834. Класс F400 требует непрерывной работы при 400°C в течение 2 часов.
7.1

Ежедневные Процедуры

Проверка перед Пуском

  • Inspect fan casing and mounting — no loose bolts or structural damage
  • Verify impeller rotates freely by hand (power OFF)
  • Check all safety guards are in place and secured
  • Confirm supply voltage matches nameplate rating (±5%)
  • Verify control panel indicators show normal status

Во Время Работы

  • Monitor motor current — record hourly for first 8 hours of new installation
  • Listen for unusual noise patterns — grinding, squealing, or rhythmic thumping
  • Check vibration levels at bearing housings weekly
  • Verify temperature at motor and bearing surfaces — should not exceed 80°C (motor surface)

Процедура Останова1) Reduce speed via VFD (if equipped) → 2) Allow 2-3 minutes cool-down at minimum speed 2-3 → 3) Cut main power → 4) Lock-out/Tag-out (LOTO) before any maintenance

⚠️ Safety Never open access doors while fan is running. Always follow LOTO procedures. Use appropriate PPE: safety glasses, hearing protection, gloves.
7.2

График Обслуживания

ПериодЗадачаs Personnel
Daily Visual walk-around check; check for abnormal noise/vibration; verify control panel readings ; Operator
Weekly Record vibration readings at bearing points; check motor current; inspect flexible connections for wearОбслуживание Tech
Monthly Clean fan guards and inlet screens; check and tighten all accessible bolts; verify emergency stop functionОбслуживание Tech
Quarterly Full bolt torque check; V-belt tension adjustment (centrifugal); bearing grease replenishment; electrical terminal tightness Senior Tech
Semi-Annual Impeller blade cleaning; coupling alignment check; insulation resistance test (motor); functional test of dampers/actuators ;;(); Engineer
Annual Full vibration spectrum analysis; NDT inspection of impeller welds; bearing replacement assessment; performance curve verification; control system calibration Engineer + OEM
5-Year Bearing replacement (mandatory); motor overhaul or replacement; complete impeller NDT; structural integrity check of casing/supports ();;; OEM Service
7.3

Смазка Подшипников

Bearing Type Grease SpecificationПериод Quantity
Deep Groove Ball NLGI Grade 2, Lithium Complex (e.g. SKF LGMT 2, Mobilux EP 2) Every 2,000 hours or 3 months30–50% of bearing free volume
Spherical Roller NLGI Grade 2–3, Lithium Complex, EP additives (e.g. SKF LGEP 2, Mobilith SHC 220) Every 1,500 hours or 2 months50–60% for <1000 rpm; 30–40% for >1000 rpm
Tapered Roller NLGI Grade 2, Lithium Complex, High-Temp (e.g. SKF LGHP 2, Mobilgrease XHP 222) Every 1,000 hours or monthly Fill 1/3 to 1/2 of housing 1/31/2
High-Temp Ceramic Synthetic PTFE-based grease, 250°C+ rating (e.g. Krytox GPL 227, Molykote HP-870) PTFE,250°C+ Every 500 hours at rated temp Per OEM manual — typically 25–35%
Motor Bearings (6200/6300 Series) NLGI Grade 2, Polyurea-based (e.g. SKF LGHQ 2, Chevron SRI-2) Every 4,000 hours or 6 months30–40% — DO NOT over-grease 30-40% —
💡 Grease Compatibility NEVER mix different grease types without checking compatibility. Polyurea and lithium greases can react, causing hardening and bearing failure. Always purge old grease completely when switching types.
7.4

Диагностика

Симптом DiagnosisРешение
Excessive Vibration1) Impeller imbalance (dirt buildup)
2) Loose foundation bolts
3) Bearing wear
4) Coupling misalignment
1) Clean impeller; re-balance to G6.3
2) Torque all bolts; check for cracked grout
3) Replace bearings if clearance exceeds limit
4) Laser-align coupling within 0.05mm
Excessive Noise1) Bearing whine — lubrication issue
2) Aerodynamic surge — operating in stall
3) Structural resonance — mounting natural frequency
1) Re-grease; if persists, replace bearings
2) Check system curve; add damper or increase speed
3) Add mass or change mounting stiffness
Low Расход1) Wrong rotation direction
2) Clogged filters/coils
3) Closed damper or restricted duct
4) Fan operating on wrong curve point
1) Swap 2 phases (3-phase motor)
2) Replace/clean filters; clean coils
3) Inspect and open all dampers
4) Re-measure system resistance; verify selection
Motor Overheating1) Over-voltage or under-voltage
2) High ambient temperature
3) Blocked motor cooling fan
4) Excessive starts per hour
1) Verify voltage within ±5% of nameplate
2) Improve local ventilation
3) Clean motor cooling passages
4) Limit to max 6 starts/hour for <10kW <10kW6
High Motor Current1) System resistance too low (BEP overshoot)
2) V-belt too tight (centrifugal)
3) Incorrect voltage connection (star vs delta)
1) Add damper to increase system resistance
2) Adjust belt tension per manufacturer spec
3) Verify motor connection matches supply
7.5

Запасные Части

Part Quantity Replacement Период Notes
Bearing Assembly (complete)1 set per fan5 years (preventive) 5() Match OEM part number exactly
V-Belt Set (centrifugal)1 matched set 11–2 years 1-2 Always replace as matched set
Grease2 cartridges per type As consumed Store in clean, sealed container
Flexible Connection Sleeve1 per fan3–5 years 3-5 Inspect for cracking every 6 months
Vibration Isolator Set1 set per fan5–8 years 5-8 Check for sag or cracking
Temperature Sensor1 per fan As needed (failure) PT100 type, calibrated PT100,
Motor (complete spare)1 for every 10 fans10 years or as needed 10 Fire-rated for smoke fan applications
7.6

Безопасность

LOTO (Блокировка)

  • ALWAYS isolate power before any maintenance
  • Verify zero energy state with voltmeter
  • Apply personal lock and tag to main disconnect
  • Release stored energy (capacitors, pressurized lines)
  • Attempt restart to confirm isolation

Критические Опасности

  • Rotating Parts Keep all guards in place. No loose clothing, jewelry, or long hair near operating fan.
  • Hot Surfaces Motor and bearing housings may exceed 80°C. Allow cooling before contact. Use thermal gloves.
  • Electrical Safety Only qualified electricians may access control panels. Arc flash PPE required above 240V.
  • Falling Objects Use proper lifting equipment when handling fan components. Never stand under suspended loads.
🔥 Аварийные Процедуры1) Press Emergency Stop → 2) Evacuate area if smoke/fire detected /, → 3) Do not re-energize until cause is identified and resolved → 4) Report all incidents, including near-misses