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EN 12101-3 · ISO 9001:2015 · CE · AMCA · منذ 1974

تكنولوجيا
المراوح الصناعية

محوري · طرد مركزي · نفاث · مختلط · أنفاق — دليل شامل للمواصفات المهنية.

تقنية Shangfeng — منذ 1974

إرث 50 عاماً في تصنيع المراوح الصناعية. أكثر من 100 خط مترو حول العالم.

1974
Year Founded
50 عاماً من التميز
450K+
م² المجمع الصناعي
مصنع
900+
موظف
الهندسة والإنتاج
100+
خط مترو
شبكات عالمية
109M
رأس المال
مليون يوان
العملاء الرئيسيون: Beijing Metro · Shanghai Metro · Guangzhou Metro · Shenzhen Metro · Hong Kong MTR · Singapore MRT · Pakistan Metro — serving 100+ metro lines worldwide
شهادة نووية: CNNC · CGN · برنامج هوالونغ — مورد للصناعة النووية الصينية

1. أنواع المراوح الصناعية — نظرة عامة

كل نوع مروحة يخدم غرضاً مختلفاً. فهم خصائصها هو الخطوة الأولى للمواصفات الصحيحة.

🔬 مقطع المروحة المحورية
Axial Fan
شكل 1: مقطع المروحة المحورية — المدخل، المروحة، ريش التوجيه، المحرك، الناشر.
🌀

مروحة محورية

تدفق هواء عالي، ضغط منخفض. تهوية عامة، أبراج تبريد، أنفاق.
⚙️

مروحة طاردة

ضغط عالي، تدفق معتدل. جمع غبار، نقل هوائي، عمليات صناعية.
💨

مروحة نفاثة

تهوية دفعية عالية السرعة. مواقف تحت الأرض، أنفاق.
🔄

مروحة مختلطة

يجمع بين المحوري والطارد. ضغط متوسط، تصميم مضغوط. شفط دخان.
🚇

مروحة أنفاق

مراوح محورية كبيرة القطر. أنفاق الطرق/السكك/المترو. مقاومة للحريق.
🔥

مروحة عادم دخان

مراوح عالية الحرارة. تعمل أثناء الحريق. معتمدة EN 12101-3.
مروحة محورية

محوري Flow Fans — The Workhorse of Ventilation

محوري fans move air along the axis of rotation. They are the most common type of industrial fan, characterized by high airflow rates at relatively low pressures.

Operating Principle: Air enters and exits the fan parallel to the rotating shaft. The impeller blades impart both kinetic energy (velocity) and static pressure rise to the air stream. Guide vanes after the impeller recover some of the kinetic energy as additional static pressure, improving efficiency.

Key Characteristics:

  • Flow range: 0.5–500+ m³/s — the widest airflow range of any fan type
  • Pressure range: 50–2,500 Pa — suitable for low to medium resistance systems
  • Efficiency: 60–85% depending on blade design (aerofoil blades achieve highest efficiency)
  • Blade types: Fixed pitch (simplest, most reliable) / Adjustable pitch (flexible, field-tunable) / Variable pitch in motion (complex, maximum control)
🔥 Fire-Rated مروحة محوريةs: Specially designed with high-temperature motors, bearings, and wiring to operate during fire emergencies. Available in F200 (200°C/2h), F300 (300°C/2h), and F400 (400°C/2h) classifications per EN 12101-3. These are critical for smoke extraction in car parks, tunnels, and atria.

Typical التطبيقs: General factory ventilation | Cooling towers and heat exchangers | نفق and metro ventilation | Paint spray booths | Car park smoke extraction | Data center cooling | Agricultural ventilation

مروحة طاردة

مروحة طاردةs — High Pressure for Demanding التطبيقs

طارد fans change airflow direction from axial to radial, generating significantly higher pressures than axial fans. They are the preferred choice when air must overcome substantial system resistance.

Operating Principle: Air enters the impeller eye axially, is captured by rotating blades, and is thrown outward by centrifugal force. The scroll-shaped housing collects the high-velocity air and converts kinetic energy to static pressure through the expanding volute.

Impeller Types and Their التطبيقs:

  • Forward-Curved (FC): Many small blades curved forward. Compact, low noise, low tip speed. Best for: HVAC air handling units, fan coil units, residential ventilation. Pressure: 100–1,000 Pa.
  • Backward-Curved (BC): Fewer blades curved away from rotation. High efficiency (80–88%), non-overloading power curve. Best for: Industrial process exhaust, dust collection, clean air applications. Pressure: 500–5,000 Pa.
  • Radial (Straight-Blade): Simple flat radial blades. Handles dust, fibers, and particulate-laden air without clogging. Best for: Material conveying, grinding dust, wood chips. Pressure: 1,000–10,000 Pa.
  • Airfoil: Hollow aerodynamic blades like aircraft wings. Highest efficiency (up to 92%). Best for: Large HVAC systems, clean air processes, energy-critical applications.
⚙️ اختيار Rule: Choose centrifugal over axial when system static pressure exceeds 2,500 Pa, when the air stream contains particulates, or when space constraints don't allow in-line axial installation.

Typical التطبيقs: Dust collection and baghouse systems | Boiler forced/induced draft | Paint booth exhaust | Chemical fume extraction | Cement plant processes | Mine ventilation shafts | نفق ventilation (high-pressure sections)

مروحة نفاثة

مروحة نفاثةs — Impulse Ventilation for Open Spaces

نفاث fans use high-velocity air jets to create directional bulk air movement through entrainment, replacing traditional ductwork in large open spaces like underground car parks.

Operating Principle: A jet fan discharges a high-velocity air stream (15–35 m/s) through an optimized nozzle. This jet transfers momentum to surrounding air through entrainment — each fan can move 10–15× its own airflow volume. Fans create a "curtain" of moving air that pushes from fresh air intakes toward exhaust extraction points.

T = Q × ρ × v
Thrust (N) = التدفق (m³/s) × Air Density (1.2 kg/m³) × Outlet Velocity (m/s)

Key Advantages over Ducted Systems:

  • Space: No ductwork — saves 300–500 mm of ceiling height, increasing sellable parking area
  • Energy: Sensor-controlled operation — fans run only when CO/NOx levels demand it (typically 20–40% duty cycle)
  • Safety: Superior smoke control — creates directional smoke-free paths for evacuation and firefighter access
  • Flexibility: Easy to add or relocate fans if usage patterns change

Typical التطبيقs: Underground and multi-story car parks | Loading bays and service yards | Bus and coach stations | Enclosed transport interchanges | Warehouse cross-ventilation

مروحة مختلطة

مروحة مختلطةs — The Best of Both Worlds

مختلط flow fans combine characteristics of both axial and centrifugal designs. Air moves both axially and radially through the impeller, providing medium pressure rise in a compact in-line configuration.

Operating Principle: مختلط flow impellers feature conical hub shapes and specially curved blades that accelerate air both axially and radially. This hybrid flow pattern generates higher pressure than pure axial fans while maintaining a straight-through airflow path — eliminating the need for scroll housings.

Key Characteristics:

  • Flow: 1–50 m³/s — covers the mid-range between small axials and large centrifugals
  • Pressure: 200–1,500 Pa — handles moderate system resistance in ducted applications
  • Efficiency: 70–82% — better than axial at pressure, not as high as BC centrifugal
  • Noise: Typically 5–8 dB(A) quieter than equivalent axial fans due to guided airflow
  • Form factor: In-line cylindrical design — ideal for direct duct integration
🔥 Smoke Extraction: مختلط flow fans are increasingly specified for smoke control systems because they combine compact in-line installation with the pressure capability needed for smoke shafts. F300 and F400 rated models are available for fire safety compliance.

Typical التطبيقs: Smoke extraction shafts in high-rise buildings | Staircase pressurization systems | Kitchen exhaust (high-temperature) | Car park ducted ventilation | نفق service galleries | Industrial process exhaust

مروحة أنفاق

نفق Ventilation Fans — Critical Infrastructure الحلs

نفق fans are large-scale axial fans engineered for the extreme demands of road, rail, and metro tunnel ventilation — moving massive air volumes reliably under both normal and emergency conditions.

Operating Principle: Large-diameter axial impellers (900–2,800+ mm) with aerodynamically optimized blades drive air through tunnels at controlled velocities. Fans can be configured for longitudinal ventilation (air moves along tunnel axis), transverse ventilation (air supplied/extracted through separate ducts), or semi-transverse systems combining both approaches.

Critical تصميم Requirements:

  • Reversible operation: نفق fans must be able to reverse airflow direction within 60–90 seconds — critical for fire scenarios where evacuation direction may change
  • Temperature rating: Typically F250 (250°C/2h) or F400 depending on fire load. Motor and blade materials selected for thermal stability
  • Structural integrity: Blades designed with safety factors for high tip speeds (up to 100 m/s). Fatigue analysis for 20+ year service life under cyclic loading
  • Noise attenuation: Integrated silencers achieving 15–25 dB(A) reduction for environmental compliance
  • Redundancy: N+1 or N+2 configuration standard — no single fan failure compromises safety
🚇 Ventilation Strategies: Road tunnels use jet fans for longitudinal ventilation (up to ~3 km), axial tunnel fans for longer bores. Metro tunnels require separate ventilation shafts with axial fans for normal ventilation (temperature/air quality control) and emergency smoke extraction. Rail tunnels balance piston effect from train movement with mechanical ventilation.

Typical التطبيقs: Road/highway tunnels (longitudinal & transverse) | Metro/subway tunnels | Railway tunnels | Underground stations | Utility and cable tunnels | Underground military installations

2. دليل تصميم أنظمة المراوح

Universal design principles applicable across all fan types.

🔬 مسار تدفق المروحة الطاردة
Centrifugal Fan
Fig 2: طارد fan airflow path — air enters the impeller eye axially, is accelerated radially by centrifugal force, and exits the volute casing. :,,
تصميم

معايير الأداء الرئيسية

المعيارالرمزالوحدةالوصفالأهمية
التدفقQm³/s / m³/hVolume of air moved per unit timePrimary sizing parameter — determines ventilation capacity
الضغط الساكنPsPaPressure available to overcome system resistanceMust exceed total duct/component losses for effective ventilation
الضغط الكليPtPaPs + dynamic pressure (velocity pressure)Represents total energy added by fan to air stream
القدرةPkWElectrical power consumed by fan motorOperating cost driver — impacts project lifecycle economics
الكفاءة الساكنةηs%(Q × Ps) / (P × 1000) × 100Higher efficiency = lower energy cost. EC 327/2011 mandates minimums
مستوى الصوتLwdB(A)Total acoustic energy radiated by fanDetermines noise impact — critical near occupied spaces
القدرة النوعيةSFPkW/(m³/s)القدرة per unit airflowالمعيارized efficiency metric — lower is better
السرعة الطرفيةum/sPeripheral speed of impeller blade tipsLimits noise, stress, and material selection
تصميم

قوانين المراوح

The fan laws allow engineers to predict how fan performance changes with speed, diameter, and air density. These are fundamental to all fan engineering.

Q₂/Q₁ = (N₂/N₁)
التدفق ∝ Speed
P₂/P₁ = (N₂/N₁)²
Pressure ∝ Speed²
W₂/W₁ = (N₂/N₁)³
القدرة ∝ Speed³

Where N = rotational speed (rpm), Q = airflow, P = pressure, W = power. These laws apply for the same fan at different speeds with constant air density and system resistance.

💡 Practical Use: Doubling fan speed doubles airflow but increases power consumption 8×. This is why variable speed control (VFD) can dramatically reduce energy costs — reducing speed by just 20% cuts power consumption by ~50%.
تصميم

منحنى النظام ونقطة التشغيل

Every ventilation system has a system resistance curve — a parabolic relationship showing how much pressure is needed to move different airflow rates through the ductwork, filters, dampers, and other components.

ΔP = K × Q²
System Resistance: Pressure drop ∝ التدفق²

The operating point is where the fan performance curve intersects the system resistance curve. This determines the actual airflow and pressure the system will deliver in operation.

  • If the system curve is steeper than expected (clogged filters, closed dampers) → airflow decreases, pressure rises
  • If the system curve is flatter than expected (duct leakage) → airflow increases, motor may overload
  • Select a fan whose best efficiency point (BEP) is near the operating point for optimal performance
⚠️ Common Mistake: Selecting a fan based on airflow alone without calculating system pressure drop. This results in fans that either fail to deliver required airflow (undersized) or operate inefficiently far from BEP (oversized).

3. المعايير والشهادات

Understanding the key standards that govern industrial fan performance and safety.

🚇 نظام تهوية النفق
Tunnel Fan
Tunnel Fan
Jet Fan
Jet Fan
Fig 3: نفق longitudinal ventilation with jet fans — fresh air enters, jet fans push flow toward exhaust extraction point. :,
معايير

المعايير الدولية الرئيسية

المعيارالمجالالمتطلباتالأهمية
EN 12101-3القدرةed smoke & heat exhaust ventilatorsF200/F300/F400 fire resistance classification; motor and electrical integrity at rated temperature for 2 hoursMandatory for smoke control fans in EU/EEA markets
ISO 5801Fan performance testingالمعيارized test methods for airflow, pressure, power, and efficiency measurement; installation categories A-DBasis for all fan performance data sheets worldwide
ISO 13347Fan acoustic testingIn-duct and reverberant field sound measurement methodsRequired for noise-sensitive applications
ISO 14694Fan vibration & balanceBalance quality grades (G1.0–G16); vibration limits by application category (BV-1 to BV-5)Determines fan reliability and service life
AMCA 210Laboratory methods of testing fansUS equivalent of ISO 5801; air performance rating verificationRequired for AMCA Certified Ratings Program (CRP) seal
EU 327/2011Ecodesign for fans (ErP)Minimum fan efficiency grades (FEG); maximum specific fan power (SFP); mandatory for all fans 0.125–500 kW sold in EULegal requirement in EU — affects product eligibility
ATEX 2014/34/EUEquipment for explosive atmospheresSpark-proof construction, anti-static materials, temperature class limitsMandatory for fans in hazardous zones (chemical, mining, paint)
معايير

شهادة الحريق EN 12101-3

This is the most critical certification for life safety fans. The fan is placed in a furnace following the ISO 834 time-temperature curve. It must run continuously for 2 hours while exposed to rated temperatures.

ClassTemperatureDurationTypical التطبيق
F200200°C2 hoursLow-risk small car parks, stairwell pressurization
F300300°C2 hoursالمعيار car parks, atria smoke extract
F400400°C2 hoursLarge/complex car parks, tunnels, high-occupancy buildings
F600600°C2 hoursنفق emergency ventilation (rarely specified, extreme conditions)
📋 Declaration of Performance (DoP): Under EU CPR 305/2011, every fire-rated fan must have a DoP listing its certified performance values. Without a valid DoP, the fan CANNOT be legally sold or installed in EU/EEA countries. Always verify this document before purchase.

4. كيفية اختيار المروحة المناسبة

A step-by-step methodology for matching fan type to application requirements.

اختيار

شجرة القرار

  1. Define the application: What is being ventilated? General air movement? Smoke extraction? Dust collection? Process cooling? This determines the fan family.
  2. Calculate airflow requirement: Based on air change rate (ACH), heat load, or contaminant dilution. Q (m³/s) = Room Volume × ACH / 3600.
  3. Calculate system pressure drop: Sum of losses through all ductwork, filters, dampers, grilles, and other components. Use Darcy-Weisbach or friction chart methods.
  4. Determine if fire rating is needed: Is this a life safety system? If yes, EN 12101-3 compliance is mandatory — determine required F-class based on fire risk assessment.
  5. Select fan type based on pressure:
    • Pressure < 1,500 Pa, clean air, in-line installation → محوري
    • Pressure 1,500–5,000 Pa, may have particulates → طارد (BC or radial)
    • Pressure 200–1,500 Pa, ducted, in-line, fire-rated → مختلط Flow
    • Open space, impulse ventilation, car park → مروحة نفاثة
    • Large diameter, high volume, tunnel → نفق مروحة محورية
  6. Check efficiency: Verify the fan meets applicable ErP efficiency requirements (EU 327/2011). Select fan near BEP.
  7. Assess noise: Calculate sound pressure at receiver location. Add silencers if needed.
  8. Consider environment: Corrosive? ATEX zone? High temperature? Outdoor installation? Select appropriate materials and protection.
✅ Pro Tip: Always request the full fan curve — not just a single operating point. This allows you to verify that the fan will operate stably across the expected range of system conditions, not just at the design point.
اختيار

مصفوفة الاختيار

التطبيقالنوع الموصى بهالسبب
General factory ventilationمحوريHigh airflow, low cost
Car park smoke controlمروحة نفاثة / محوريImpulse + fire-rated
Dust collectionطارد (Radial)Handles particulates
Paint spray boothطارد (BC)ATEX compliance
Kitchen exhaustمختلط FlowCompact, high temp
Staircase pressurizationمحوريF200/F300 rated
نفق ventilationنفق محوريReversible, F250+
Cooling towerمحوريHigh efficiency, large diameter
Data center coolingEC محوريVariable speed, energy efficient
Chemical fume exhaustطارد (Radial)Corrosion-resistant
Metro tunnel ventilationنفق محوريMassive airflow, reversible
Atrium smoke extractمحوري / مختلط FlowF300/F400 certified
اختيار

دليل اختيار المواد

البيئةالمادة الموصى بهاالطلاء
Indoor clean airGalvanized Steel (DX51D)المعيار paint
Outdoor (mild climate)Galvanized + paintEpoxy primer + PU topcoat
Marine / coastalSS304 / SS316None required
Chemical / acidicSS316 / FRPAcid-resistant coating
High temperature (smoke)Carbon steel + heat-resistant paintSilicone-based, 600°C rated
Food / pharmaceuticalSS304 polishedFood-grade, easy-clean
ATEX zoneAluminum or SS + brass inletAnti-static coating
نفق (fire-rated)Carbon steel + ceramic bearingsIntumescent coating

5. التركيب والتشغيل والصيانة

Best practices that ensure fan performance, reliability, and long service life.

🔧 مخطط التركيب
Fan Installation
M16 Mounting Bolts
VIB Vibration Isolators
SIL Silencer (inlet & outlet)
600 Min Clearance: 600mm 600mm
DUCT Flexible Duct Connectors
تركيب

قائمة ما قبل التركيب

  • ☐ Verify fan model, rotation, and voltage against project specifications
  • ☐ Inspect for shipping damage — rotate impeller by hand to check for binding
  • ☐ Check foundation/structure can support fan weight (static + dynamic loads)
  • ☐ Ensure minimum clearance for maintenance access (600 mm around fan)
  • ☐ For ducted fans: verify duct diameter matches fan inlet/outlet within ±2%
  • ☐ For jet fans: confirm mounting position in upper 20% of ceiling height
  • ☐ Check that all flexible connections are properly aligned (no twisting or stretching)
تشغيل

إجراءات التشغيل

  • ☐ Start fan briefly to check rotation direction (arrow on casing)
  • ☐ Measure running current on each phase — should be within ±5% of nameplate
  • ☐ Measure vibration: < 4.5 mm/s RMS for rigid-mounted, < 7.1 mm/s for flex-mounted (ISO 14694)
  • ☐ Measure airflow at specified measurement plane (ISO 5801 procedure)
  • ☐ Verify pressure rise across fan matches design specification
  • ☐ Run for minimum 30 minutes at full speed, re-check all parameters
  • ☐ Document all readings with date, time, and technician signature
صيانة

جدول الصيانة الوقائية

الفترةالمهمة
MonthlyVisual inspection; check for unusual noise/vibration; clean guards
QuarterlyCheck and tighten all mounting bolts; inspect flexible connections; verify V-belt tension (centrifugal)
Semi-AnnuallyClean impeller blades (debris unbalances fan); lubricate bearings per manufacturer spec; verify electrical connections
AnnuallyFull vibration analysis; motor insulation test (megger); impeller crack inspection; verify performance against baseline; replace worn parts
Every 5 YearsBearing replacement (preventive); full impeller NDT inspection; motor overhaul or replacement; control system upgrade assessment
تشخيص

المشاكل والحلول

العرضالسبب المحتملالحل
Excessive vibrationImbalance / loose mountingClean impeller; re-balance; tighten mounts
Low airflowWrong rotation / cloggedCheck wiring phase; clean filters/ducts
Motor overloadSystem resistance too lowAdd damper; check for duct leakage
Excessive noiseBearing wear / resonanceReplace bearings; add vibration isolators
Motor overheatingHigh ambient / over-voltageImprove ventilation; check supply voltage
Oil leakage (bearing)Over-greased / seal failureReduce grease quantity; replace seal

6. Project Reference / Job Reference

Selected metro, tunnel, and infrastructure projects supplied by Shangfeng (Partial List).

Overseas

Metro & Tunnel Project List — Overseas (Partial)

SNProject Name & SiteLocationApplication System
1TST Line East Rail HCC300Hong KongMetro (TVF)
2Marina Line Phase ISingaporeMetro (TVF)
3Mandatrock TunnelSingaporeTunnel
4Harbour Drive Cable TunnelSingaporeTunnel
5Kallang Express WaySingaporeTunnel
6Marina Line Phase 3SingaporeMetro (TVF)
7Pusan MetroKoreaMetro (TVF, UPE/OTE)
8Senoko Cable TunnelSingaporeTunnel
9Circle Line Stage 1 Addition FansSingaporeMetro
10Fort Canning TunnelSingaporeTunnel
11Eagle's Nest Height TunnelHong KongTunnel
12Kowloon Southern LinkHong KongTunnel
13Circle Line Stage 4 & 5SingaporeMetro
14Bangkok Airport Rail LinkThailandMetro
15Taiwan Beiyi Highway Tunnel VentilationTaiwanTunnel
China

Metro & Tunnel Project List — China (Partial)

SNProject Name & SiteLocationApplication System
1Zhejiang Anji Tianhuangping Hydro Power Cable TunnelChinaTunnel
2Yellow River Xiaolangdi Hydro Power Cable TunnelChinaTunnel
3Shanghai Metro Line 1 ExtensionChinaMetro / Tunnel
4Shang San Xian Highway Tunnel (Zhejiang)ChinaTunnel
5Zhejiang Yanjuling Tunnel VentilationChinaMetro / Tunnel
6Zhejiang Huangniling Tunnel VentilationChinaMetro / Tunnel
7Shenzhen Metro Tunnel VentilationChinaMetro / Tunnel
8Shenzhen Metro UPE / OTEChinaTunnel
9Guangzhou Metro Tunnel VentilationChinaTunnel
10Shanghai Dapulu Road TunnelChinaTunnel / Metro
11Nanjing Metro South-North Line 1ChinaMetro / Tunnel
12Shanghai Metro Mingzhu Line 2ChinaTunnel / Metro
13Nanjing Xuanwuhu TunnelChinaTunnel
14Fujian Zhangzhao HighwayChinaTunnel
15Fujian Luochang HighwayChinaTunnel
16Zhejiang Sanduling TunnelChinaTunnel
17Long-Li Expressway Xikou Road TunnelChinaTunnel
18Shanghai Metro Phase 1ChinaMetro
19Tianjin Metro Line 1ChinaMetro
20Zhejiang Zhoushan Eastern Harbour Cross TunnelChinaTunnel
21Qinshan Nuclear Power Plant Phase 2ChinaNuclear
22Yuan-Tai-Weng Expressway Yandunshan Road TunnelChinaTunnel
23Jin-Li-Weng Expressway Bianfushan Road TunnelChinaTunnel
24Jin-Li-Weng Expressway Nioutengling Road TunnelChinaTunnel
25Beijing-Zhuhai Expressway Guangdong South Line TunnelChinaTunnel
Total: 15 overseas projects across 6 countries + 25 China projects = 40+ metro/tunnel references. Full project portfolio available upon request.

7. موارد للموزعين والمهندسين

📊 أوراق تقنية

Full specs, fan curves, dimensional drawings, wiring diagrams for all fan types.

طلب →

🔬 تحليل CFD

Free computational fluid dynamics analysis for your projects. التدفق, smoke, optimization.

تقديم →

📝 نماذج مقترحات

Ready-to-use technical proposals, compliance letters, and tender response documents.

الحصول →

🎓 تدريب

Online and on-site product training, CPD seminars, joint client presentations.

جدولة →

🏗️ مشاريع مرجعية

Case studies from completed projects across Asia, Middle East, and Europe.

عرض →

📧 دعم فني

Direct access to our engineering team for technical queries and specification advice.

اتصال →

8. دليل التشغيل والصيانة (OMM)

Comprehensive operation, lubrication, troubleshooting, and safety guidelines for industrial fan systems.

🔥 منحنى الحريق ISO 834 F400
0°C 200°C 400°C 600°C 800°C 1000°C 30 min 60 min 90 min 120 min F400 = 400°C / 2hr F300 = 300°C / 2hr @ 120 min الزمن درجة الحرارة
Fig 5: ISO 834 standard fire curve showing temperature rise over time. F400 classification requires continuous fan operation at 400°C for 2 hours. ISO 834:F400400°C2
7.1

إجراءات التشغيل اليومي

فحص ما قبل التشغيل

  • Inspect fan casing and mounting — no loose bolts or structural damage
  • Verify impeller rotates freely by hand (power OFF)
  • Check all safety guards are in place and secured
  • Confirm supply voltage matches nameplate rating (±5%)
  • Verify control panel indicators show normal status

أثناء التشغيل

  • Monitor motor current — record hourly for first 8 hours of new installation
  • Listen for unusual noise patterns — grinding, squealing, or rhythmic thumping
  • Check vibration levels at bearing housings weekly
  • Verify temperature at motor and bearing surfaces — should not exceed 80°C (motor surface)

إجراء الإيقاف1) Reduce speed via VFD (if equipped) → 2) Allow 2-3 minutes cool-down at minimum speed 2-3 → 3) Cut main power → 4) Lock-out/Tag-out (LOTO) before any maintenance

⚠️ Safety Never open access doors while fan is running. Always follow LOTO procedures. Use appropriate PPE: safety glasses, hearing protection, gloves.
7.2

جدول الصيانة

الفترةالمهمةs Personnel
Daily Visual walk-around check; check for abnormal noise/vibration; verify control panel readings ; Operator
Weekly Record vibration readings at bearing points; check motor current; inspect flexible connections for wearصيانة Tech
Monthly Clean fan guards and inlet screens; check and tighten all accessible bolts; verify emergency stop functionصيانة Tech
Quarterly Full bolt torque check; V-belt tension adjustment (centrifugal); bearing grease replenishment; electrical terminal tightness Senior Tech
Semi-Annual Impeller blade cleaning; coupling alignment check; insulation resistance test (motor); functional test of dampers/actuators ;;(); Engineer
Annual Full vibration spectrum analysis; NDT inspection of impeller welds; bearing replacement assessment; performance curve verification; control system calibration Engineer + OEM
5-Year Bearing replacement (mandatory); motor overhaul or replacement; complete impeller NDT; structural integrity check of casing/supports ();;; OEM Service
7.3

دليل تزييت المحامل

Bearing Type Grease Specificationالفترة Quantity
Deep Groove Ball NLGI Grade 2, Lithium Complex (e.g. SKF LGMT 2, Mobilux EP 2) Every 2,000 hours or 3 months30–50% of bearing free volume
Spherical Roller NLGI Grade 2–3, Lithium Complex, EP additives (e.g. SKF LGEP 2, Mobilith SHC 220) Every 1,500 hours or 2 months50–60% for <1000 rpm; 30–40% for >1000 rpm
Tapered Roller NLGI Grade 2, Lithium Complex, High-Temp (e.g. SKF LGHP 2, Mobilgrease XHP 222) Every 1,000 hours or monthly Fill 1/3 to 1/2 of housing 1/31/2
High-Temp Ceramic Synthetic PTFE-based grease, 250°C+ rating (e.g. Krytox GPL 227, Molykote HP-870) PTFE,250°C+ Every 500 hours at rated temp Per OEM manual — typically 25–35%
Motor Bearings (6200/6300 Series) NLGI Grade 2, Polyurea-based (e.g. SKF LGHQ 2, Chevron SRI-2) Every 4,000 hours or 6 months30–40% — DO NOT over-grease 30-40% —
💡 Grease Compatibility NEVER mix different grease types without checking compatibility. Polyurea and lithium greases can react, causing hardening and bearing failure. Always purge old grease completely when switching types.
7.4

دليل التشخيص

العرض Diagnosisالحل
Excessive Vibration1) Impeller imbalance (dirt buildup)
2) Loose foundation bolts
3) Bearing wear
4) Coupling misalignment
1) Clean impeller; re-balance to G6.3
2) Torque all bolts; check for cracked grout
3) Replace bearings if clearance exceeds limit
4) Laser-align coupling within 0.05mm
Excessive Noise1) Bearing whine — lubrication issue
2) Aerodynamic surge — operating in stall
3) Structural resonance — mounting natural frequency
1) Re-grease; if persists, replace bearings
2) Check system curve; add damper or increase speed
3) Add mass or change mounting stiffness
Low التدفق1) Wrong rotation direction
2) Clogged filters/coils
3) Closed damper or restricted duct
4) Fan operating on wrong curve point
1) Swap 2 phases (3-phase motor)
2) Replace/clean filters; clean coils
3) Inspect and open all dampers
4) Re-measure system resistance; verify selection
Motor Overheating1) Over-voltage or under-voltage
2) High ambient temperature
3) Blocked motor cooling fan
4) Excessive starts per hour
1) Verify voltage within ±5% of nameplate
2) Improve local ventilation
3) Clean motor cooling passages
4) Limit to max 6 starts/hour for <10kW <10kW6
High Motor Current1) System resistance too low (BEP overshoot)
2) V-belt too tight (centrifugal)
3) Incorrect voltage connection (star vs delta)
1) Add damper to increase system resistance
2) Adjust belt tension per manufacturer spec
3) Verify motor connection matches supply
7.5

قطع الغيار

Part Quantity Replacement الفترة Notes
Bearing Assembly (complete)1 set per fan5 years (preventive) 5() Match OEM part number exactly
V-Belt Set (centrifugal)1 matched set 11–2 years 1-2 Always replace as matched set
Grease2 cartridges per type As consumed Store in clean, sealed container
Flexible Connection Sleeve1 per fan3–5 years 3-5 Inspect for cracking every 6 months
Vibration Isolator Set1 set per fan5–8 years 5-8 Check for sag or cracking
Temperature Sensor1 per fan As needed (failure) PT100 type, calibrated PT100,
Motor (complete spare)1 for every 10 fans10 years or as needed 10 Fire-rated for smoke fan applications
7.6

إجراءات السلامة

العزل والوسم LOTO

  • ALWAYS isolate power before any maintenance
  • Verify zero energy state with voltmeter
  • Apply personal lock and tag to main disconnect
  • Release stored energy (capacitors, pressurized lines)
  • Attempt restart to confirm isolation

المخاطر الحرجة

  • Rotating Parts Keep all guards in place. No loose clothing, jewelry, or long hair near operating fan.
  • Hot Surfaces Motor and bearing housings may exceed 80°C. Allow cooling before contact. Use thermal gloves.
  • Electrical Safety Only qualified electricians may access control panels. Arc flash PPE required above 240V.
  • Falling Objects Use proper lifting equipment when handling fan components. Never stand under suspended loads.
🔥 إجراءات الطوارئ1) Press Emergency Stop → 2) Evacuate area if smoke/fire detected /, → 3) Do not re-energize until cause is identified and resolved → 4) Report all incidents, including near-misses